If you manufacture your own products, then it’s important to understand what different production methods exist. Batch manufacturing is one of them, and it’s a great option for SMBs.
If applied correctly, batch manufacturing can add a lot of value in improving production processes. Although, there are possible disadvantages of this approach to be aware of.
In this guide, we’ll cover exactly what batch production is, how it works, and explore some of the pros and cons of using this approach.
What is Batch Production?
Batch production is a method of product manufacturing, where you create products in specific groups. This differs from creating products individually.
In batch production, a fixed quantity of the product is produced each time. The producer decides how large the batch will be, and how frequently batches will be manufactured.
This method of manufacturing focus on a single production run at a time. This means a new batch can’t be started until the current batch has been completed. The opposite of this is continuous production, where products are constantly being manufactured.
Different batches are often unique, as the manufacturer can test each batch and make improvements and changes as they progress. Batch manufacturing also leaves more room for the producer to test and check their equipment and product batches during the production stage. There is more room for quality checks after each production batch has been completed.
If your business has rising product demands, but does not want to commit to a full-time production schedule, then using batch production is a smart choice. Batch production is also commonly used for seasonal products or products with a limited shelf life.
What are the Benefits of Batch Production?
Batch production is a smart manufacturing choice for SMBs and businesses with growing manufacturing needs. Here are some of the main benefits of taking this approach.
Batch production can help businesses cut down on their manufacturing costs, as their machinery doesn’t run all the time. And if your business normally manufactures on an individual scale, using batch production can save money through bulk ordering.
By manufacturing in batches, you can get your workforce to focus on producing a single batch of products at any given time. This generally results in teams completing product batches more efficiently, as set batch sizes are easier to manage.
If you break down production into smaller batches, there is less risk of waste. If an issue does occur in manufacturing, it will affect a smaller portion of products. Waste can also be reduced if the batch doesn’t sell well. In this case, you won’t have ongoing production creating the bad-selling products. Instead, you can just end the batch there and manufacture a new product.
Offers More Flexibility
One of the great things about batch manufacturing is that you can make changes and adjustments between each manufacturing batch. Instead of going into continuous manufacturing with one product, you can test, review, and adjust the product with each batch. This helps you create a better quality product and enhance customer satisfaction.
Disadvantages of Batch Production
While batch production has some clear benefits, it also comes with its cons. Let’s break some of these down.
There’s the possibility that batch production results in a lot of downtime between batches. Unlike continual production, batch production causes constant breaks in the manufacturing process. This could be seen as wasted time.
It Could Be More Expensive
Compared to smaller production efforts, batch manufacturing could also increase prices. Yes, it’s cheaper to purchase supplies in bulk. However, larger-scale batch production also requires plenty of storage space for the batches being produced. This can increase production costs if you’re used to operating at a smaller scale.
All products created in a batch need to be the same. This prevents the option of custom orders or specializing your products to particular customer requests.
Batch production can be a very smart move for your business if used correctly. It’s important to only apply batch production to products that can be manufactured in large enough quantities. It’s also important that your business has enough demand for these production quantities.
Understanding the different manufacturing processes is important for knowing how to optimize your manufacturing system. If you produce your own products, streamlining manufacturing with the right process can help you improve your business efficiency and operations in a major way.